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Why does my aircon trip the inverter when it starts?

A non-inverter aircon’s compressor draws its locked-rotor current for about half a second at every start: 5 to 7 times its running current, 9 kVA for a 1.5 HP unit. An inverter rated 3 kW with a 6 kW peak shuts down on overload before the compressor gets going. A bigger inverter moves the problem to the battery, whose BMS must pass 400 A for that half second. The real fixes are an inverter aircon or a soft starter.

Bakit nag-o-overload ang inverter pag nag-start ang aircon?

Ang compressor ng non-inverter na aircon ay kumukuha ng lima hanggang pitong beses ng running current sa unang kalahating segundo ng bawat start: mga 9 kVA para sa 1.5 HP. Ang 3 kW na inverter ay nag-o-overload bago pa umandar ang compressor. Kung palakihin ang inverter, ang battery BMS naman ang magku-cut. Ang tunay na solusyon ay inverter aircon o soft starter.

See it run

Why a 1.5 HP non-inverter aircon trips a 3 kW inverter at start-up: the build on the simulator's bench

Why a 1.5 HP non-inverter aircon trips a 3 kW inverter at start-upA build with a test sheet: every number on this page is a test you can run.

The numbers

1.5 HP non-inverter, running1300 W, 6 A
Locked-rotor start, 0.5 sabout 9 kVA, 40 A at 230 V
3 kW inverter, 6 kW peakoverload shutdown
6 kW inverter and a 200 Ah batterythe battery BMS (200 A) cuts: the start needs 420 A at 24 V
6 kW inverter and a 560 Ah bankstarts and runs
1 HP inverter airconsoft start, no surge: runs on the 3 kW inverter

Questions

Will a soft starter fix it?

Usually. A compressor soft starter (the kind sold for RV aircons) cuts the surge to about 2–3 × running current, which a 3 kW inverter and a 100 Ah battery can pass. Match it to the compressor.

Why does the manual say 6 kW peak if it trips at 9?

Peak ratings are for a few seconds at twice the continuous rating. 9 kVA is three times, and the inverter’s current limit drags its output voltage down as well.

Modified sine or pure sine for an aircon?

Pure sine. A compressor on a modified-sine inverter runs hot and noisy and starts worse.

Does the hybrid at home have the same problem?

Yes; the bench shows a 3.6 kW hybrid riding a 1.5 HP start with its output dragged down to about 160 V for half a second, which is a brownout for everything else in the house.

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