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Real device: electric fan, 220 V AC to moving air

Bench build · Real Devices · Advanced · about 20 minutes

A 16-inch stand fan: a permanent-split-capacitor motor, its run capacitor, a piano-key speed switch on the winding taps and the thermal fuse buried in the winding.

Real device: electric fan, 220 V AC to moving air: the finished build running on the simulator's bench

Build it in the labGuided build, test sheet and fault finding, free in your browser.

Parts list

Test procedure

Each test has an expected value and a pass range, like a factory test sheet:

  1. High speed
  2. Power on high
  3. Low is slower than high
  4. The capacitor makes the phase shift
  5. No capacitor: it hums and does not start
  6. Stalled, the thermal fuse opens before the winding cooks

How it works

A stand fan has almost nothing in it, which is why one lasts twenty years. The interesting part is the capacitor: a single-phase supply can only make a magnetic field that pulses back and forth, and a pulsing field can't choose a direction to turn. The run capacitor shifts the current in a second winding by nearly 90°, and two windings 90° apart, fed 90° apart, make a field that rotates.

A220 V AC at the wall plug.BMoving air: about 1350 rpm and 55 m³ a minute on high.

The path, A to B

  1. 220 V AC wall (Mains). Point A: the wall, 220 V at 60 Hz.
  2. Speed switch (S1). Speed taps. Each key sends the line to a different tap: 3 goes straight to the main winding, 2 and 1 go through extra turns first. Those turns drop part of the voltage, the motor makes less torque and settles at a lower speed. No electronics: nothing to fail but a contact.
  3. Run capacitor (C1). The phase shift. 1.5 µF in series with the auxiliary winding makes its current lead the main winding's by about 80–90°. Two windings set 90° apart around the stator, carrying currents 90° apart in time, add up to a field that rotates, and the rotor is dragged round after it. It sees about as much voltage as the mains itself (220 V rms, 310 V peaks), so it is a 450 V~ part: that margin is what lets it last years.
  4. Moving air (M1). Point B: the motor and blades. A squirrel-cage rotor (no brushes, nothing touching but the bearings) chases the rotating field, always slipping a little behind the 1800 rpm field, which is what makes it pull. The rotor's pull is the power that becomes air.

The loop back: The return: every winding comes back through the common wire, N, and the thermal fuse TF1 sits in it, so it can cut the whole motor.

Every other part, and why

Why it lasts

On the mat: the amber line is the energy path from A to B. Click any part: why it is there shows at the top of the inspector. Turn the path off or on in the View menu (Real-device path & notes); the Thermal view shows where the heat goes.

Background

The permanent-split-capacitor induction motor (an AC motor with no brushes, from Tesla's rotating field of 1888) has driven household fans since the 1930s. A fan from the 1970s and one bought today are electrically the same.

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