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Hybrid solar system

Grid is there but goes out: solar by day, battery by night, grid as the fallback, and the loads stay on through a brownout. The usual choice for a Philippine home that can afford the battery.

Open it in the simulator ▸Size it from my electric bill

Wiring diagram of the hybrid solar system, drawn from a working simulation
The wiring diagram, drawn from the running template: every line is a real connection. Safety check: 14 passed · 0 warnings · 0 fails.

What is in it

3,150 W of panels, a 24 V 300 Ah LiFePO4 battery (7.7 kWh), 3,600 W of inverter. 22 parts in all, wired and sized the way the lab's solar studio sizes them.

  1. Seven 450 W in one string, 3.15 kWp
    354 V at 10 °C under the hybrid’s 450 V; Vmp 251 V hot over its 60 V minimum.
  2. PV disconnect, DC SPD
    As every array.
  3. Hybrid inverter 3.6 kW, 24 V, solar-battery-utility
    Runs the loads from solar, then battery, then grid (SBU); charges at up to 120 A; carries the loads through an outage in a few cycles.
  4. 24 V 300 Ah LiFePO4, breaker 200 A on 4/0
    7.7 kWh for a night with the aircon; the breaker is the inverter’s 161 A × 1.25, under the cable’s 260 A.
  5. Grid breaker 32 A, AC SPD
    The grid enters the hybrid’s AC-IN and never meets its output: no backfeed path.
  6. AC breaker 20 A to the loads
    The hybrid’s output is the house’s backup bus.
  7. Ground rod
    Electrode for both SPDs.

A clear day on this system

The lab ran this exact system through a clear day: 36 hours from 18:00 the evening before. The panels harvested 11 kWh and the loads used 15 kWh; the grid supplied 3.4 kWh; the battery went between 9 % and 98 %.

0 W1,500 W3,000 W 0%50%100% 18:0000:0006:0012:0018:0000:0006:00
■ Solar power · ■ Loads · ■ Grid · ■ Battery charge (right axis) · 18:00 the evening before to 06:00 the morning after; the shaded part is the day.

Parts and prices

Philippine prices as estimates (about US$2,151 in all at ₱64 per US$). In the simulator, Buy all the parts gives the same list with shop links where we have them.

PartQtyEst.
Hybrid solar inverter
3.6 kW · 24 V battery
1₱18,000
Solar panel
450 W · 144 half-cell mono
7₱56,700
LiFePO4 battery
LiFePO4 25.6 V 300 Ah · 7680 Wh
1₱54,150
AC breaker
2-pole MCB · C20
1₱280
AC breaker
2-pole MCB · C32
1₱280
DC breaker
2-pole MCB · C16
1₱380
DC breaker
2-pole MCB · C200
1₱380
Surge protector (SPD)
AC SPD, Type 2, 275 V · DIN-rail module, two pluggable varistor cartridges with a status window each
1₱650
Surge protector (SPD)
PV DC SPD, Type 2, 600 V · DIN-rail module, two pluggable varistor cartridges with a status window each
1₱950
220 V bulb
A60 E27 · LED 54 W
1₱90
220 V desk fan
12-inch desk fan · 40 W
1₱950
Household appliance
Aircon 1 HP inverter · 900 W max, about 495 W once the room is cool
1—
Household appliance
LED TV 43" · 100 W
1—
Household appliance
Refrigerator · 150 W
1—
12 AWG (3.5 mm²) THHN
any colour
5 m₱240
12 AWG (3.5 mm²) THHN
red
5 m₱240
14 AWG (2.0 mm²) THHN
any colour
2 m₱70
14 AWG (2.0 mm²) THHN
black
1 m₱35
14 AWG (2.0 mm²) THHN
red
1 m₱35
4/0 AWG battery cable
black
1 m₱980
4/0 AWG battery cable
red
1 m₱980
8 AWG (8.0 mm²) THHN
any colour
1 m₱110
8 AWG (8.0 mm²) THHN
red
1 m₱110
PV cable 4 mm²
black
16 m₱960
PV cable 4 mm²
red
18 m₱1,080
Estimated total₱137,650

What the safety check verifies

Questions

How big is this hybrid solar system?

As drawn: 3,150 W of panels, a 24 V 300 Ah LiFePO4 battery (7.7 kWh), 3,600 W of inverter. Every size can be changed in the simulator, and Solar & wiring → My house sizes one from your electric bill.

Does it work in a brownout?

Yes: the hybrid inverter switches to the battery when the grid fails, and keeps using the panels to charge it.

Is the wiring diagram correct?

It is drawn from the working simulation: every line is a real connection on the bench, and the safety check passes 14 checks with no fails. It is a design to learn from and adapt: check it against your local electrical code and the manuals of the parts you buy.

On the bench

The hybrid solar system on the simulator's bench

Open it in the simulator ▸All solar systems and builds

Other systems

Off-grid solar system · Grid-tie solar system · Off-grid inverter + ATS (budget hybrid) · AC-coupled solar with battery · 12 V solar for an RV, boat or small DIY · Three-phase grid-tie solar