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12 V solar for an RV, boat or small DIY

A van, a nipa hut, a farm shed: a 100–200 W panel, a 12 V LiFePO4 battery, 12 V loads straight from the controller and a small inverter for the odd 220 V tool.

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Wiring diagram of the 12 v solar for an rv, boat or small diy, drawn from a working simulation
The wiring diagram, drawn from the running template: every line is a real connection. Safety check: 17 passed · 0 warnings · 0 fails.

What is in it

200 W of panels, a 12 V 100 Ah LiFePO4 battery (1.3 kWh), 300 W of inverter. 15 parts in all, wired and sized the way the lab's solar studio sizes them.

  1. One 200 W panel, 2.5 mm² PV cable
    24 V Voc, 11 A: a 20 A MPPT with margin.
  2. Controller’s load terminals for the 12 V loads
    The controller’s own low-voltage disconnect protects the battery from the 12 V loads; a 10 A fuse protects the thin wire.
  3. 12 V 100 Ah LiFePO4, 60 A breaker
    1.1 kWh usable; the breaker covers the 300 W inverter’s 29 A × 1.25 and the controller.
  4. A 300 W inverter on its own breaker
    For a laptop or a drill; not for a kettle (that is 1500 W).
  5. DC SPD, ground rod
    Even a shed gets lightning.

A clear day on this system

The lab ran this exact system through a clear day: 36 hours from 18:00 the evening before. The panels harvested 1.2 kWh and the loads used 1.9 kWh; the battery went between 3 % and 80 %. The example loads are more than this array refills in one day: in the simulator, add panels or cut a load and run the day again.

0 W100 W200 W 0%50%100% 18:0000:0006:0012:0018:0000:0006:00
■ Solar power · ■ Loads · ■ Battery charge (right axis) · 18:00 the evening before to 06:00 the morning after; the shaded part is the day.

Parts and prices

Philippine prices as estimates (about US$399 in all at ₱64 per US$). In the simulator, Buy all the parts gives the same list with shop links where we have them.

PartQtyEst.
Power inverter
Pure sine 300 W · DC 12 V in
1₱2,500
Solar charge controller
MPPT 20 A solar charge controller, PV 100 V · MPPT 20 A
1₱4,200
Solar panel
200 W · 40-cell mono
1₱3,600
LiFePO4 battery
LiFePO4 12.8 V 100 Ah · 1280 Wh
1₱10,500
AC breaker
2-pole MCB · C10
1₱280
DC breaker
2-pole MCB · C16
1₱380
DC breaker
2-pole MCB · C60
1₱380
Fuse
Blade fuse (ATO) in inline holder · 10 A
1₱45
Fuse
Blade fuse (ATO) in inline holder · 30 A
1₱45
Surge protector (SPD)
AC SPD, Type 2, 275 V · DIN-rail module, two pluggable varistor cartridges with a status window each
1₱650
Surge protector (SPD)
PV DC SPD, Type 2, 600 V · DIN-rail module, two pluggable varistor cartridges with a status window each
1₱950
220 V bulb
A60 E27 · LED 60 W
1₱90
DC motor
130-size brushed · ~6 Ω
1₱60
12 V Wi-Fi router
Wi-Fi router · DC 12 V 1 A in (5.5 × 2.1 mm, centre +)
1₱950
10 AWG (5.5 mm²) THHN
black
1 m₱75
10 AWG (5.5 mm²) THHN
red
1 m₱75
14 AWG (2.0 mm²) THHN
any colour
4 m₱140
14 AWG (2.0 mm²) THHN
black
1 m₱35
14 AWG (2.0 mm²) THHN
red
2 m₱70
18 AWG (0.75 mm²) cord
black
2 m₱36
18 AWG (0.75 mm²) cord
red
1 m₱18
8 AWG (8 mm²) battery cable
black
1 m₱120
8 AWG (8 mm²) battery cable
red
1 m₱120
PV cable 2.5 mm²
black
1 m₱45
PV cable 2.5 mm²
red
1 m₱45
Ring lugs for 8 AWG
tinned copper, crimp + heat-shrink
8₱120
Estimated total₱25,529

What the safety check verifies

Questions

How big is this 12 v solar for an rv, boat or small diy?

As drawn: 200 W of panels, a 12 V 100 Ah LiFePO4 battery (1.3 kWh), 300 W of inverter. Every size can be changed in the simulator, and Solar & wiring → My house sizes one from your electric bill.

Does it work in a brownout?

There is no grid in it: the battery carries the loads, the panel refills it by day.

Is the wiring diagram correct?

It is drawn from the working simulation: every line is a real connection on the bench, and the safety check passes 17 checks with no fails. It is a design to learn from and adapt: check it against your local electrical code and the manuals of the parts you buy.

On the bench

The 12 v solar for an rv, boat or small diy on the simulator's bench

Open it in the simulator ▸All solar systems and builds

Other systems

Off-grid solar system · Grid-tie solar system · Hybrid solar system · Off-grid inverter + ATS (budget hybrid) · AC-coupled solar with battery · Three-phase grid-tie solar